High Quality Steel Molding Industrial Aps China Submerged Arc Alloy Vacuum Melting Furnace
Overview Introduction: Vacuum induction melting furnace is mainly used to produce high temperature alloy and special ste;
Overview
Introduction: Vacuum induction melting furnace is mainly used to produce high temperature alloy and special steel. We can provide you with vacuum induction melting equipment with a capacity range of 500kg-30ton.
Application Range:
1) The vacuum induction melting furnace process can precisely control the chemical composition of the alloy. For example, when nickel-based, cobalt-based, and iron-based superalloys are melted in a vacuum induction melting furnace, their thermal processing performance and mechanical properties are significantly improved.
2) Such as stainless steel, heat-resistant steel, ultra-high-strength steel, tool steel, bearing steel, as well as magnetic materials, elastic alloys, expansion alloys, etc., are melted by vacuum induction melting furnaces, which can ensure their material properties and quality.
Main ComponentVacuum refining equipment is mainly composed of furnace body, vacuum system, water cooling system, pneumatic system, control system, melting power system and so on.
Models list
Product Description
1) Furnace body
The vacuum chamber has a double-layer structure, and the upper part of the vacuum chamber is equipped with an observation window. During melting, the monitoring system transmits it to the display screen in the control room through the camera.
The hydraulic cylinders are respectively located on the two columns of the support, and the hydraulic cylinders are stretched and retracted to realize the lifting of the vacuum chamber through the operation of the hydraulic station.
The industrial monitoring system consists of 2 cameras, 1 industrial monitor, etc. The images captured by the camera are displayed on the monitor, and the ring-shaped molten metal pool can be clearly observed in the main control room.The electric control system is centrally controlled by a large control cabinet with an operating console.
6. Process parameters are automatically recorded and displayed
Technical Support 1) Equipment designFurnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .2) Drawings deliveryTechnical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.3) Acceptance check before deliverya. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.b. Check the mechanical actions of the equipment.c. Safety interlock of equipment and alarm function test.4) Installation & debugging & worker traininga. Cooperate with guidance to check the buyer installation work;b. Internal and electrical wiring connections between equipment;c. Site commissioning;, according to the actual equipment adjust to the best state;d. Direct buyer operating personnel to the correct use of operating equipment;e. Guidance on site security considerations;f. To guide the buyer maintenance personnel troubleshooting methods;g. Provide equipment specification;Company ProfileAPS Induction Furnace (Taizhou) Co., Ltd.
APS Induction Technology (Taizhou) Co., Ltd. is a rare high-tech enterprise in China with international leading technology in induction melting and heating field. At present, the capacity of induction melting furnaces produced can up to 70 tons, and the power supply can reach to 50,000kw. The heating equipment can be used in carbon-based/ceramic-based composite materials, carbon fiber/silicon carbide fiber, high-performance ceramics, graphite, vacuum diffusion welding, vacuum hot pressing, vacuum melting, powder metallurgy, environmental protection and other industrial.In addition, we are also a professional manufacturer of power control boards, induction coils, water-cooled cables, yokes, and reactors. Compared with other manufacturers in China, we have outstanding advantages in product price, quality control, and delivery time.As an industrial equipment manufacturer with R & D capabilities, we keep seeking a balance between product economy and practicability in continuous innovation to ensure that we can provide the most valuable production solutions for each application, reduce costs for our users and help them improve production competitiveness.We hope to establish a more efficient, clean, low-carbon and circular green casting system by supplying stable, high-efficiency, energy-saving, safe and relatively cheap induction melting and heating equipment, and contribute to global energy conservation and emission reduction.
Basic Info.
Vacuum Time | 30 Minutes to 50PA |
Ultimate Vacuum | 20PA |
Melting Power | 2000kw |
Max Temperature | 1800 Degrees |
Thermal Vacuum | 50-20PA |
Max Capacity | 2.2ton |
Melting Time | 60minutes |
Rated Capacity | 2 Ton |
Furnace Type | Vacuum Melting Furnace |
Transport Package | Container |
Specification | 20GP |
Trademark | APS |
Origin | China |
HS Code | 8514200090 |
Production Capacity | 100 |
Product Description
Introduction: Vacuum induction melting furnace is mainly used to produce high temperature alloy and special steel. We can provide you with vacuum induction melting equipment with a capacity range of 500kg-30ton.
Application Range:
1) The vacuum induction melting furnace process can precisely control the chemical composition of the alloy. For example, when nickel-based, cobalt-based, and iron-based superalloys are melted in a vacuum induction melting furnace, their thermal processing performance and mechanical properties are significantly improved.
2) Such as stainless steel, heat-resistant steel, ultra-high-strength steel, tool steel, bearing steel, as well as magnetic materials, elastic alloys, expansion alloys, etc., are melted by vacuum induction melting furnaces, which can ensure their material properties and quality.
Main ComponentVacuum refining equipment is mainly composed of furnace body, vacuum system, water cooling system, pneumatic system, control system, melting power system and so on.
Models list
Model(furnace capacity) | Input power(50/60HZ) | Output power | |||||||
Rated power | Input voltage | Input current | Furnace phase | Transformer capacity | DC voltage | DC current | IF voltage | IF frequency (KHZ) | |
(KW) | (V) | (A) | (KVA) | (V) | (A) | (V) | |||
GW--0.5T | 350 | 380 | 560 | 6 | 400, 3phase | 500 | 700 | 350-500 | 0.5-1 |
GW--0.75T | 500 | 380 | 800 | 6 | 630, 3pahse | 500 | 1000 | 350-500 | 0.5-1 |
GW--1T | 750 | 380 | 1200 | 6 | 1000,3phase | 500 | 1500 | 350-500 | 0.5-1 |
GW--1.5T | 1000 | 380 | 1600 | 6 | 1250,2*3pahse | 500 | 2000 | 350-500 | 0.5-1 |
GW--2T | 1400 | 750 | 1078 | 6 | 1600,3phase | 990 | 1414 | 350-500 | 0.5-1 |
380 | 539 | 12 | 1600,2*3pahse | 500 | 1400 | 350-500 | 750 | ||
GW--3T | 2000 | 750 | 770 | 12 | 2500,2*3pahse | 990 | 1010 | 350-500 | 0.5-1 |
GW--5T | 3000 | 950 | 912 | 12 | 3150,2*3pahse | 1254 | 1196 | 350-500 | 0.5-1 |
GW--10T | 5000 | 1000 | 1443 | 12 | 6300,2*3pahse | 1320 | 1894 | 350-500 | 0.3-0.5 |
GW--15T | 10000 | 1000 | 1443 | 24 | 12500,4*3phase | 1320 | 1894 | 350-500 | 0.3-0.5 |
GW--20T | 12000 | 1000 | 1732 | 24 | 12500, 4*3phase | 1320 | 2272 | 350-500 | 0.3-0.5 |
GW--30T | 15000 | 1000 | 2165 | 24 | 16000, 4*3phase | 1320 | 2841 | 350-500 | 0.3-0.5 |
Product Description
1) Furnace body
The vacuum chamber has a double-layer structure, and the upper part of the vacuum chamber is equipped with an observation window. During melting, the monitoring system transmits it to the display screen in the control room through the camera.
The hydraulic cylinders are respectively located on the two columns of the support, and the hydraulic cylinders are stretched and retracted to realize the lifting of the vacuum chamber through the operation of the hydraulic station.
The industrial monitoring system consists of 2 cameras, 1 industrial monitor, etc. The images captured by the camera are displayed on the monitor, and the ring-shaped molten metal pool can be clearly observed in the main control room.The electric control system is centrally controlled by a large control cabinet with an operating console.
- The control system composed of upper computer and PLC can realize the automatic control function.
- Equipment operation has manual and automatic functions.
- Adopt PLC automatic control and equipment on-site control two operation modes.
6. Process parameters are automatically recorded and displayed
Technical Support 1) Equipment designFurnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .2) Drawings deliveryTechnical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.3) Acceptance check before deliverya. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.b. Check the mechanical actions of the equipment.c. Safety interlock of equipment and alarm function test.4) Installation & debugging & worker traininga. Cooperate with guidance to check the buyer installation work;b. Internal and electrical wiring connections between equipment;c. Site commissioning;, according to the actual equipment adjust to the best state;d. Direct buyer operating personnel to the correct use of operating equipment;e. Guidance on site security considerations;f. To guide the buyer maintenance personnel troubleshooting methods;g. Provide equipment specification;Company ProfileAPS Induction Furnace (Taizhou) Co., Ltd.
APS Induction Technology (Taizhou) Co., Ltd. is a rare high-tech enterprise in China with international leading technology in induction melting and heating field. At present, the capacity of induction melting furnaces produced can up to 70 tons, and the power supply can reach to 50,000kw. The heating equipment can be used in carbon-based/ceramic-based composite materials, carbon fiber/silicon carbide fiber, high-performance ceramics, graphite, vacuum diffusion welding, vacuum hot pressing, vacuum melting, powder metallurgy, environmental protection and other industrial.In addition, we are also a professional manufacturer of power control boards, induction coils, water-cooled cables, yokes, and reactors. Compared with other manufacturers in China, we have outstanding advantages in product price, quality control, and delivery time.As an industrial equipment manufacturer with R & D capabilities, we keep seeking a balance between product economy and practicability in continuous innovation to ensure that we can provide the most valuable production solutions for each application, reduce costs for our users and help them improve production competitiveness.We hope to establish a more efficient, clean, low-carbon and circular green casting system by supplying stable, high-efficiency, energy-saving, safe and relatively cheap induction melting and heating equipment, and contribute to global energy conservation and emission reduction.
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